Construction Guidelines for Deluxe Short, Mini, Micro, and Nano Scanning Fabry-Perot Interferometer Kits

Version 1.01 (18-Aug-2020)

Copyright © 1994-2016
Sam Goldwasser
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Introduction

The original Deluxe Scanning Fabry-Perot Interferometer (SFPI) kit (Deluxe SFPI YOR 590-650 nm on eBay, and also goes by SFPI Kit 2 or part # HENESFPI2) contains the key components to construct a Scanning Fabry-Perot Interferometer suitable for looking at the longitudinal modes of a TEM00 red, orange, or yellow laser (633 through 594 nm). For this application the SFPI may also be called a "Laser Spectrum Analyzer". The same configuration may also be used as a tunable etalon or optical frequency filter.

Wavelengths beyond 633 nm and slightly below 594 nm should work as well, but NOT down to 543 or 532 nm. Performance is best with narrow beam lasers like HeNes but the use of an aperture beam reduction optic should allow the modes of fat beam lasers to be displayed as well. The advantage of a confocal SFPI is that alignment with respect to the laser being tested is much less critical than with a planar-planar SFPI and back-reflections can be off-axis so that the laser is less likely to be destabilized.

The benefit of the Deluxe kit is that in addition to what's in the basic kit, it includes parts from Thorlabs for the major mechanical assembly so that much of the scavanging for scrap sheet metal and other tid-bits is eliminated. The Thorlabs "Cage System" provides a rigid frame allowing for initial adjustment which can then be locked in place. The completed frame and other parts are shown below.

This manual provides details specific to the Deluxe versions using Thorlabs 16 mm cage parts to implement more compact SFPI heads.

The general optical layout for a spherical cavity SFPI is shown below:

For the confocal configuration shown, L = RoC of the mirrors, which must be exactly equal. In this kit, the PZT ring has been replaced by the "holey" beeper element which is more sensistive and a lot less expensive. There is no need for an output focusing lens because the beam is already very narrow. Depending on the characteristics of the laser, an input lens may improve performance.

The original kit using the full size frame is:

The Deluxe Short, Mini, Micro, and Nano SFPIs use Thorlabs 16 mm cage parts and a 20 mm diameter PZT resulting in a frame that is around 1x1 inch (25.4 x 25.4 mm) in cross-section and differ mostly in length. These are more compact but use the same mirrors as the one above. There will be tradeoffs: For the most common mirror spacings, a shorter cavity length results in lower finesse and larger FSR. The physical characteristics of these are summarized below:

The frame for the Deluxe Mini, mirrors, PZT, and photodiode, along with a completed head using these parts is shown below. The head includes a dual polarization detector for the SFPI at the rear as well as a beam sampler and dual polarization mode detector between the focusing lens and front mirror for mLMA1. (See: Mini Laser Mode Analyzer (mLMA1).

 

In addition to the cage frames, the kits include:

Deluxe SFPI additional parts:

There are also "Deluxe+" versions of some of these which substitute an adjustable kinematic mount for the rear cage plate. However, for short SFPIs like these, an adjustable mount is serious overkill and about doubles the cost with little benefit. But if you're anal about having everything be tweakable, go for it. Or even request a quote for one with two adjustable mounts! ;-)

What you must provide:

The following are NOT included:

General Assembly Procedure

Detector and PZT on Rear Cage Plate The SP02 is used to mount the PZT/rear mirror assembly on its front side and a piece of Perf. board with the photodiode and its wires, as well as the PZT wires on its rear side. The four holes in the SP02 cage plate can be used along with the M2.5 plastic "hardware" (included) to secure the PZT and the Perf. board with the PD.

Cut a piece of Perf. board to around 0.5x1.0 inch and drill holes in it to match those in the cage plate. They are spaced 0.32 x 0.81 inch but using the existing holes on a 0.3 x 0.8 inches apart should be close enough. A drill press is best for drilling any required holes but it can be done with hand drill, then "adjusted" using needle files if necessary.

There are two types of detectors. In most instances the simpler "single polarization" detector will be used.

One option for securing the PD(s) is to use 5 Minute Epoxy and then solder fine wires to the leads away from the body. They can also be soldered directly into the Perf. board. Either way, take care to minimize stress on the leads during soldering and keep the heat time as short as possible. The plastic melts easily and any movement may rip the internal bonding wire(s). Then test each PD with a DMM to assure it hasn't been damaged. The longer lead is the anode and with the red probe of most DMMs, it should show a voltage drop like a normal diode. But due to the thing still being hot from soldering, the voltage drop will be lower than usual, less than 0.5 V typical.

The photos below show two types of dual polarization detector assemblies. The one on the left is typical of what is described above and would be installed behind the rear mirror for the SFPI including mounting holes for attaching to the rear cage plate. The beam comes in from the top (in the photo) and is split between the PD sitting beside the PBS cube and the one beneath it. Since the stack of the PD and PBS cube is thicker than a PD alone, spacers will need to be placed between the Perf. board and cage plate.

The one on the right would be used for the mode display of mLMA1, so its input is at right angles to what is required for the SFPI. A non-polarizing beam sampler is required to direct a portion of the beam into the PBS cube. Note that a simple glass plate is not very good for this if aligned with one of the principle axes as would be typical because it is highly anisotropic with respect to polarization - typically 4:1. If oriented at 45 degrees to the principle axes along with the PBS, this issue would be eliminated.

  

In both cases, the PBS cube can be attached to the the PDs with high quality clear Epoxy or UV-cure optical cement on its faces, or using tiny drops of 5 minute Epoxy on its edges. DO NOT use SuperGlue™ (Cyanoacrylate)!!!

Preparing the PZT:

Put a small glob of 5 minute Epoxy over the area of where the wires are soldered to the PZT to reinforce them and allow to cure completely.

Use a needle file to trim the PZT in 4 spots so it will clear the cage rods with a small gap. Make sure the alignment is such that the wires exit to one side. The PZT can be secured using the M2.5 screws through the holes in the SP02. If any trimming is needed so the screws fit, only remove as much metal as needed so that the heads of the M2.5 screws will hold it securely to the SP02 and Perf. board. Take care not to stress the PZT or tear off a wire while filing as reattaching wires is difficult, particularly to the center area which has a coating that tends to disappear when a soldering iron comes anywhere near it. :(

Also, if desired, cut and trim a piece of the plastic insulating sheet and drill 4 clearance holes in it for the 4 screws and a larger center hole for the beam to pass through. The plastic insulator is only needed to isolate the ramp drive from the frame. In most cases, this won't make any difference (inclusing with mLMA1) and can be left off.

Attaching the Rear Cavity Mirror to the PZT

The 42 mm RoC mirror substrates are ground with significant "wedge" - the front and back are not parallel. Small wedge is often built into mirrors like this to avoid reflections from the non-mirror surface re-entering the laser, but the amount of wedge here is large enough that the mirror itself would be set at a steep enough angle to matter. So correcting for it is desireable, especially if an adjustable mount is not used for the PZT/rear mirror. Therefore, it should be attached to the PZT at a slight angle to compensate. (This can be avoided by attaching the mirror to the back of the PZT but I prefer the other way since being recessed, it would be almost impossible to clean if that should ever be required.) That also interferes with the placement of the PD.

Clean the active (top surface) of the PZT disk with alcohol before attaching anything to it.

Carefully remove the mirror from its protective lens tissue. Locate the thinnest part and put a mark on the side with a pencil. The correct angle can usually be obtained by placing a tiny piece of standard Avery sticky label under it on the thin side. :) (Very scientific, huh?) A 1x5 mm piece of label will suffice.

Center the mirror on the PZT disk taking care to orient it so the mark you added lines up with the bump. While holding it in position with the flat side of a toothpick across the top or (less desirable) a clean cotton swab, apply the tiniest amount 5 minute Epoxy in 3 locations around its perimeter. Just enough to secure it. Once the Epoxy sets up, additional adhesive can be added to increase the strength, but there really isn't much stress on this thing and too much adhesive may restrict the motion of the PZT.

Secure this assembly to the rear cage plate along with insulator if used and the Perf. board using the plastic M2.5 screws and nuts. Adjust the position so that the active area of the photodiode is centered.

Front mirror

The front cavity mirror should be installed in the LMRA8 adapter with 5 minute Epoxy. Remove the second mirror from its protective wrapping and slip it face down into the recess of the LMRA8. Center it using some slips of paper or one of your eyeballs as the mirrors are slightly smaller than the recess in the LMRA8. Then use three tiny drops of 5 minute epoxy to secure it. DO NOT use SuperGlue™ (Cyanoacrylate)!!! After the adhesive sets, install this assembly in the middle SP02 cage plate with the coated surface facing the rear mirror.

Focusing lens (if used)

A focusing lens with a focal point roughly in the center of the cavity (included in some of the Deluxe kits) may improve performance under some conditions but is not essential. If this isn't already installed, remove one retaining ring from the front cage plate, slip in the lens, and install the retaining ring just snug. If you can't find the lens in the package or with the mirrors, it is already installed. :) There is no focusing lens for the Micro or Nano kits.

The photo below shows the (full size) Deluxe SFPI. Mounting schemes for the smaller ones can be similar. While installing any of them on a fancy kinematic mount is possible and may be desirable for later use, alignment of all of these does not need to be very precise so rudimentary mounting is actually quite satisfactory. The main problem is that due to their low weight, they tend to be shift position just from the stiffness of the wires. :( :)

   

Completed Deluxe SFPI on Three-Screw Adjustable Base and Display of Melles Griot 05-LHR-151 5 mW HeNe Laser

Mode Degenerate Configurations

For most applications, short SFPIs like this are set up in the confocal configuration where the mirror spacing is set equal to the RoC. This results in the Free Spectral Range (FSR, optical frequency span over which the display repeats) being equal to c/4L (c is the speed of light; L is the spacing) or approximately 1.78 GHz for the 4.2 cm RoC mirrors. This is called "mode degenerate" because any higher order spatial modes that are excited in the SFPI cavity (which is virtually unavoidable) fall on top of the fundamental TEM00 mode peaks and do not interfere with the display. Thus alignment with respect to the input beam is greatly simplified.

However, for all but the Mini-SFPI, the frame is too short to use the confocal spacing. But there are many other discrete mirror spacings for spherical SFPIs that are also mode-degenerate. Several shorter ones are listed in the table below:

As can be seen, as the value of n increases, the mirror spacing decreases, the FSR increases and the finesses decreases. Thus, where resolution is important, keeping n low subject to the maximum available space will be desirable.

Two that are of interest are for these shorter SFPIs are:

But note that even though the Planar and Spherical spacings look like they should be excellent, achieving decent performance may be extremely challenging. The Spherical spacing requires precise mode matching of the input to have a decent finesse and is too long anyhow. The spacing for Planar mirrors only affects the FSR, but alignment is super-critical and when perfectly aligned, almost the entire power of the laser beam gets reflected directly back into the laser aperture, which may destabilize it and can even damage some lasers. Thus, N needs to be 2 or higher.

There is much more info in "Sam's Laser FAQ" starting with Mode Degenerate Fabry-Perot Interferometers.

Of the four Deluxe SFPIs discussed here, only the "Short" one can use the confocal spacing with barely enough space for the optional focusing lens. The others will require mirror spacings using higher values of n that are smaller. (There are also longer spacings that may be useful, but not here.)

Coarse spacing adjustment can be done by sliding the cage plate on which the front mirror is mounted on the rods close to the calculated location and locking it in position. Fine tuning will then be done "live" as described below.

Specific Cases:

The mode display was made by this SFPI with a Wavetek function generator and Tektronix analog scope and is of the same laser as for the confocal SFPI. While the resolution isn't as high (the peaks are wider), it is still more than adequate to display the modes of any size HeNe laser.

Initial Adjustments

Mode-degenerate spherical cavity SFPIs require that the mirrors be spaced a precise distance depending on the parameter, n. For the confocal cavity (n=2), this spacing is equal to the RoC of the mirrors, around 42 mm in this case. Only the Deluxe and Deluxe Short SFPI frames can fit the confocal spacing. For the Mini, Micro, and Nano, a higher value of n must be used necessitating a smaller distance between mirrors. So, the resonator must have some means of fine adjustment as noted above. With the Thorlabs cage parts, coarse adjustment is provided by sliding the SP03 cage plate with the front mirror attached to it along the bars and locking it in place. Fine adjustment can be done by rotating the rings securing the threaded adapter in which the front mirror is mounted in the LMRA8, or by alternately loosening the set-screws on opposite sides securing that cage plate to the bars. There will be enough free play in the plate on the side with the loose screws to move it by a very small amount, then retighten.

The axes and orientation of the mirrors should be coincident. Slight tilt with respect to each other isn't critical - it just shifts the center point of the spherical cavity. However, an offset may be more detrimental. Thus care in assembly with respect to where the mirror mounted on the PZT and where the PZT is mounted are important. But you knew that. ;-)

Once the assembly is complete, it's time to do "first light" with a laser! A single longitudinal mode (single frequency) laser is best for this as it reduces any ambiguity in setting the cavity spacing, but a short normal HeNe (e.g., a JDSU 1508) red alignment laser can be used. A DIODE LASER WILL PROBABLY NOT WORK as most are not even close to single mode.

  1. The mirror spacing should be set as close to spacing based on n as can be done with physical measurements. (I.e., a machinist's scale and Mark II eyeballs.)

  2. Attach the PZT to your ramp generator. Connect the photodiode to your scope's vertical input with a resistor of a few kohms across it. Reverse biasing it with a few V (e.g., an old 9 V battery) will improve response. If a proper photodiode preamp is available, that's even better!

  3. Trigger the scope externally using a sync signal from the ramp generator, or the ramp if none is available.

  4. Set up the test laser so it is aimed precisely into the center of the input mirror. (The optional lens should probably not be used at this time as it may make things more confusing.)

  5. Drive the PZT with a ramp (or triangle) at 50 to 100 Hz. 5 to 10 V p-p will typically be enough to scan 1 FSR.

  6. Observe where the intra-cavity beam is located on each mirror and adjust alignment so it is more or less centered and tight. Then check the position of the photodiode and adjust it if necessary so the trasmitted beam is centered on it. The room lights should probably be out for all this as they will be picked up by the photodiode.

  7. With the scope's vertical sensitivity turned up, watch for any signal from the photodiode that is synchronized to the ramp. If the blips go negative, reverse the PD polarity. If your cavity distance and mirror alignment were perfect, the result scanning through two FSRs for a laser with 3 longitudinal modes would look similar to one of the photos of an actual SFPI displays, above. For laser with a different number of lasing modes, there would be an corresponding number of peaks, repeated for each FSR.

More likely, the peaks will be smeared out or composed of multiple small blips as in the sequence of graphics below for a single mode laser. Or there may be nothing. Adjust the spacing of the mirrors in small increments Slowly and then let it settle down. With any movement, the display will become quite scrambled, so be patient. If going one way makes it worse, go the other way. :) If the initial cavity spacing was within about 1 mm of being optimal, there should be only one place close by where it resolves into a beautiful display like those above. ;-)

These simulated "screen shots" depict the display of the modes of a single mode laser spanning 2 FSRs for an SFPI using 42 mm RoC mirrors with 99.5%R as the cavity length approaches optimum. From left-to-right, top-to-bottom, the error is approximately: 0.3 mm, 0.15 mm, 0.07 mm, 0.03 mm, 0.015 mm, 0 mm.

The entire sequence represents a cavity length change of <1 percent but will also depend on the finesse and the mode order n (confocal, half confocal, etc.). The higher the finesse, the more critical it will be. In other words you mileage may vary. :) The amplitude of the peaks would actually increase by a much larger amount than shown. Which side the "crud" is on depends on the relationship of the ramp voltage to cavity length, swap if backwards. :) Some of these diagrams are originallly from the Toptica SFPI 100 manual, I hope they won't mind. :)

All other factors being equal, shorter length cavities would be more sensitive to spacing error. However, since for these mode-degenerate SFPIs, the finesse also decreases with higher values of n, the change won't be that dramatic.

If there is no evidence of any response related to the laser, confirm that the PZT is actually being driven - set the function generator to a few kHz and listen to the PZT! There should be a very audible tone. Check the output of your function generator and connections if there is none. And check that the photodiode responds to light by shining a flashlight into the rear mirror.

Once it's near optimal using the sliding adjustment, tighten the set screws to secure the cage plate. Then fine tune further by rotating the SM1AD8 adapter. A simple tool for this can be made by repurposing a giant GEM paper clip bending it so its ends slip into the holes in the SM1AD8. Rotate the SM1AD8 while pressing it *away* from the locking ring so it's outside threads are against the cage plate's inside threads. Keep in mind that since it's likely the mirror isn't perfectly centered, the alignment will also change slightly as the SM1AD8 adapter is rotated, so also peak alignment as you are doing this. Then tighten the locking ring to secure it. This may require 3 or 4 hands.

Another method for making changes in mirror spacing once it's close to optimal is to loosen two of the set screws on one side securing the cage plate with the LMRA8, then push it forward or back, and retighten them. There is enough free-play that this will result in a small movement. Peak the alignment and if the appearance improves, then do it again. Or try the opposite direction if it gets worse.

If you have a kit with an adjustable mount at the back end, that can be used to do the fine adjustment using its three screws as it can translate a few mm back and forth. But what fun is that?

First time users do not appreciate how precise the spacing needs to be. But it's less than 1/10th the width of a human hair - a few microns for the confocal spacing with the 42 mm RoC mirrors. Sliding the mount back and forth will not work unless you're good at picking lottery numbers. ;-).

Once you become proficient at spacing adjustment, it's interesting to try various mode-degenerate spacings to see how they compare in terms of resolution, FSR and sensitivity to PZT drive voltage.

It's also essential to avoid back-reflections into the laser, which will likely destabilize it and create chaos in the display. The alignment should be adjusted such the the reflections from the SFPI (mostly the front mirror) do NOT enter the laser's aperture. With the confocal cavity SFPI, a slight offset will not significantly affect resolution. Ideally, an optical isolator could be used but they are pricey.

Using mirrors identical to the ones in the kit, I've seen a finesse at 633 nm of 500 or more, though this depends on all the stars aligning perfectly. :) With no angular adjustment, the centerlines of the two mirrors should also be as coincident as practical to really peak the finesse. This requires either super-careful installation of the glued mirror, or fine adjustment of the position of the PZT assembly on the cage plate. In addition, down to a point, narrower beam (e.g, <1 mm) generally results in higher finesse and a lens may help. A wide beam can be put through an aperture (though the signal will be reduced.) Expect a finesse of several hundred at 633 nm with reasonable care. Performance at other wavelengths may not be as good but it should still be usable to slightly below 594 nm (yellow HeNe) and up to 680 or 700 nm. It might even be better at some longer wavelengths around 650 nm. However, down at 544 nm (green HeNe) or 532 nm DPSS it will at best display broad lumps and probably not even that.

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