Construction Guidelines for Deluxe Scanning Fabry-Perot Interferometer Kit

Also Known as HENESFPI2 / SFPI Kit 2

Version 2.27 (31-Jul-2023)

Copyright © 1994-2023
Sam Goldwasser
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Introduction

The Deluxe Scanning Fabry-Perot Interferometer (SFPI) kit (Deluxe SFPI YOR 590-650 nm on eBay, and also goes by SFPI Kit 2 or part # HENESFPI2) contains the key components to construct a Scanning Fabry-Perot Interferometer suitable for looking at the longitudinal modes of a TEM00 red, orange, or yellow laser (633 through 594 nm). For this application the SFPI may also be called a "Laser Spectrum Analyzer". The same configuration may also be used as a tunable etalon or optical frequency filter.

Wavelengths beyond 633 nm and slightly below 594 nm should work as well, but NOT down to 543 or 532 nm. Performance is best with narrow beam lasers like HeNes but the use of an aperture beam reduction optic should allow the modes of fat beam lasers to be displayed as well. The advantage of a confocal SFPI is that alignment with respect to the laser being tested is much less critical than with a planar-planar SFPI and back-reflections can be off-axis so that the laser is less likely to be destabilized.

The benefit of the deluxe kit is that in addition to what's in the basic kit, it includes parts from Thorlabs for the major mechanical assembly so that much of the scavanging for scrap sheet metal and other tid-bits is eliminated. The Thorlabs "Cage System" provides a rigid frame allowing for initial adjustment which can then be locked in place. The completed frame and other parts are shown below.

Most of this also applies to other versions of the Deluxe kits like the "Short", "Mid", and "Long" kits with smaller or larger mirror spacings (but not the High Resolution kits which have a separate manual).

The general optical layout for a spherical cavity SFPI is shown below:

For the confocal configuration shown, L = RoC of the mirrors, which must be exactly equal. In this kit, the PZT ring has been replaced by the "holey" beeper element which is more sensistive and a lot less expensive. There is no need for an output focusing lens because the beam is already very narrow. Depending on the characteristics of the laser, an input lens may improve performance.

The standard HENESFPI2-1 kit includes:

HENESFPI1-1 parts:

HENESFPI2 additional parts:

Note: If you ordered a kit with mirrors other than the default 42 mm/1.78 GHz FSR, the rod length may differ and the focusing lens will not be included.

Dual polarization option:

For simulataneously monitoring the orthogonally polarized longitudinal modes of a random polarized HeNe or other similar laser, this adds an additional photodiode and a small polarizing beam-splitter cube (PBSC). The PBSC splits the beam to the two photodiodes. The simplest mechanical arrangement is to attach the PDs to the PBSC directly with adhesive such as 5 Minute Epoxy. This leads of this assembly can then be slipped through the Perf. board. The PDs should be wired independently and sent to separate channels of your scope, preferably via twisted pairs. The polarization axes of your laser will then need to be aligned with the SFPI "head".

What you must provide:

The following are NOT included:

Rear Cage Plate Preparation

The CP02/CP33 is used to mount the PZT/rear mirror assembly on its front side and the photodiode and its wires, as well as the PZT wires on its rear side. The best way to do this is to drill and tap three 2-56 holes on the front side for screws to secure the PZT/rear mirror assembly on its adapter ring and two 2-56 holes on the back side for the PD/wiring board. Take care with the photodiode as it's real easy to break off the leads. I recommend poking it through the Perf. board and immediately securing it with 5 Minute Epoxy. Then solder fine wires to the leads way from the body of the PD.

If you don't have a drill-press and are not familiar with using small drill bits and taps, it's probably best to consider some alternative. It's really easy to put holes in the wrong place at strange angles and to break drill bits and taps, which ends up making a mess because at the very least, it often impossible to extract the broken pieces. (Don't ask how I know.) Hot-melt glue or 5 minute Epoxy are also satisfactory.

The PZT/rear mirror assembly and Perf. board can be attached to the cage plate with 5 minute Epoxy, which is soft enough that it can be removed and replaced if the need should arise.

PZT and back mirror

Note that these are what are known as "Drumhead PZTs" which means that rather than expanding and contracting in thickness, they flex like, well, the head of a drum. ;-) Therefore the PZT should be secured ONLY around its perimeter near the edge.

If an aluminum spacer ring is present, attach the PZT disk to it. (Using the ring isn't essential but will make mounting to the Thorlabs plate slightly easier and provide a path for the PZT leads inside the plate to exit out back.) An alternative to the aluminum spacer ring is one of the 1 inch lock rings included with the cage plates.

Using a narrow file, create a notch wide and deep enough on one surface of the mounting ring for the PZT leads to pass through between the ring and mounting plate.

Use 5 Minute Epoxy to attach the PZT disk to the spacer ring around its perimeter. The active (coated) side of the PZT disk should be facing up.

The back cavity mirror must be glued to the PZT.

The following applies to the standard 42 mm RoC mirrors in the Basic and Deluxe kits. Other types may not have significant wedge and thus may not require this extra step. In addition, for the longer SFPIs, both mirrors will be on adjustable mounts so it's easy to compensate for any wedge.

The 42 mm RoC mirror substrates are ground with significant "wedge" - the front and back are not parallel. Small wedge is often built into mirrors like this to avoid reflections from the non-mirror surface re-entering the laser, but the amount of wedge here is large enough that the mirror itself would be set at a steep enough angle to matter. So correcting for it is desireable, especially if an adjustable mount is not used for the PZT/rear mirror. Therefore, it should be attached to the PZT at a slight angle to compensate. (This can be avoided by attaching the mirror to the back of the PZT but I prefer the other way since being recessed, it would be almost impossible to clean if that should ever be required.) A piece of thick paper or ACCO™ label ;-) is usually about right if placed under the thinner side.

Clean the active (top surface) of the PZT disk with alcohol before attaching anything to it.

Carefully remove the mirror from its protective lens tissue. Locate the thinnest part and put a mark on the side with a pencil. The correct angle can usually be obtained by placing a tiny piece of standard Avery sticky label under it on the thin side. :) (Very scientific, huh?) A 1x5 mm piece of label will suffice.

Center the mirror on the PZT disk taking care to orient it so the mark you added lines up with the bump. While holding it in position with the flat side of a toothpick across the top or (less desirable) a clean cotton swab, apply the tiniest amount 5 minute Epoxy in 3 locations around its perimeter. Just enough to secure it. Once the Epoxy sets up, additional adhesive can be added to increase the strength, but there really isn't much stress on this thing and too much adhesive may restrict the motion of the PZT.

Set this assembly aside covered so the mirror doesn't collect dust or fingerprints.

Front mirror

The front cavity mirror is installed in the SM1AD8 adapter. Remove one of the retaining rings. Slip one of the cavity mirrors in, coated face first. Something compliant between the back of the mirror and second ring is required to (1) prevent crunching of the mirror (which is bad form) and (2) to assure that the front face seats square. A rubber O-ring is ideal, but a piece of thin wire insulation (without the wire) can be curled up to fit. Screw the second retaining ring in so it is just snug. Don't overtighten. Be particularly careful not to touch the coated surface and not to ding either surface while tightening the ring. (Tighten from the AR-coated side - damage to it is less of a disaster!)

Remove one retaining ring (if present) from the CP02T/CP33T cage plate and adjust the other one so it is just flush with the front of the CP02T.

Screw the SM1AD8 adapter in until it is 1 or 2 turns away from the retaining ring.

Focusing lens (if used)

A focusing lens with a focal point roughly in the center of the cavity (included in the standard Deluxe kit) may improve performance under some conditions but is not essential. If this isn't already installed, remove one retaining ring from the CP11/CP32, slip in the lens, and install the retaining ring just snug. If you can't find the lens in the package or with the mirrors, it is already installed. :)

   

Completed SFPI on Three-Screw Adjustable Base (not included)

Initial Adjustments

The confocal cavity SFPI requires that the mirrors be spaced precisely at their RoC, around 42 mm in this case. So, the resonator must have some means of fine adjustment as noted above. With the Thorlabs cage parts, coarse adjustment is provided by sliding the CP02/CP33 cage plate with thefront mirror attached to it along the bars. Fine adjustment is done by rotating the threaded adapter in which the front mirror is mounted. The axes and orientation of the mirrors should should be coincident. Slight tilt with respect to each other isn't critical - it just shifts the center point of the spherical cavity. However, an offset may be more detrimental. Thus care in assembly with respect to where the mirror mounted on the PZT and where the PZT is mounted are important. Once the assembly is complete, it's time to do "first light" with a laser! A single longitudinal mode (single frequency) laser is best for this as it reduces any ambiguity in setting the cavity spacing, but a short normal HeNe (e.g., a JDSU 1508) red alignment laser can be used. A DIODE LASER WILL PROBABLY NOT WORK as most are not even close to single mode.

  1. The mirror spacing should be set as close to 42 mm as can be done with physical measurements. (I.e., a machinist's scale and Mark II eyeballs.)

  2. Attach the PZT to your ramp generator. Connect the photodiode to your scope's vertical input with a resistor of a few kohms across it. Reverse biasing it with a few V (e.g., an old 9 V battery) will improve response. If a proper photodiode preamp is available, that's even better!

  3. Trigger the scope externally using a sync signal from the ramp generator, or the ramp if none is available. Displaying both the photodiode signal and ramp will confirm that the scope is synced properly.

  4. Set up the test laser so it is aimed precisely into the center of the input mirror. (The optional lens should probably not be used at this time as it may make things more confusing.)

  5. Drive the PZT with a 10 to 20 V p-p ramp (or triangle) at 50 to 100 Hz.

  6. Observe where the intra-cavity beam is located on each mirror and adjust alignment so it is more or less centered and tight. Then check the position of the photodiode and adjust it if necessary so the trasmitted beam is centered on it. The room lights should probably be out for all this as they will be picked up by the photodiode.

  7. With the scope's vertical sensitivity turned up, watch for any signal from the photodiode that is synchronized to the ramp. If the blips go negative, reverse the PD polarity. If your cavity distance and mirror alignment were perfect, the result scanning through two FSRs for a laser with 3 longitudinal modes would look similar to the photo below.


SFPI Display of Melles Griot 05-LHR-151 5 mW HeNe Laser

More likely, the peaks will be smeared out or composed of multiple small blips as in the sequence of graphics below. Or there may be nothing. Adjust the spacing of the mirrors in small increments Slowly and then let it settle down. With any movement, the display will become quite scrambled, so be patient. If going one way makes it worse, go the other way. :) If the initial cavity spacing was within about 1 mm of being optimal, there should be only one place close by where it resolves into a beautiful display like the one above. ;-)

These simulated "screen shots" depict a display spanning 2 FSRs for an SFPI using 42 mm RoC mirrors with 99.5%R as the cavity length approaches optimum. From left-to-right, top-to-bottom, the error is approximately: 0.3 mm, 0.15 mm, 0.07 mm, 0.03 mm, 0.015 mm, 0 mm.

The entire sequence represents a cavity length change of <1 percent but will also depend on the finesse and the mode order (confocal, half confocal, etc.). The higher the finesse, the more critical it will be. In other words you mileage may vary. :) The amplitude of the peaks would actually increase by a much larger amount than shown. Which side the "crud" is on depends on the relationship of the ramp voltage to cavity length, swap if backwards. :) Some of these diagrams are originallly from the Toptica SFPI 100 manual, I hope they won't mind. :)

If there is no evidence of any response related to the laser, confirm that the PZT is actually being driven - set the function generator to a few kHz and listen to the PZT! There should be a very audible tone. Check the output of your function generator and connections if there is none. And check that the photodiode responds to light.

Once it's near optimal using the sliding adjustment, tighten the set screws to secure the cage plate. Then fine tune further by rotating the SM1AD8 adapter. A simple tool for this can be made by repurposing a giant GEM paper clip bending it so its ends slip into the holes in the SM1AD8. Rotate the SM1AD8 while pressing it *away* from the locking ring so it's outside threads are against the cage plate's inside threads. Keep in mind that since it's likely the mirror isn't perfectly centered, the alignment will also change slightly as the SM1AD8 adapter is rotated, so also peak alignment as you are doing this. Then tighten the locking ring to secure it. This may require 3 or 4 hands.

Another method for making changes in mirror spacing once it's close to optimal is to loosen two of the grub screws on one side securing the cage plate with the SM1AD8, then push it forward or back, and retighten them. There is enough free-play that this will result in a small movement. Peak the alignment and if the appearance improves, then do it again. Or try the opposite direction if it gets worse.

If you have a kit with an adjustable mount (Thorlabs KC1) at the back end, that can be used to do the fine adjustment using its three screws as it can translate a few mm back and forth.

First time users do not appreciate how precise the spacing needs to be. But it's less than 1/10th the width of a human hair - a few microns. Sliding the mount back and forth will not work.

It's also essential to avoid back-reflections into the laser, which will likely destabilize it and create chaos in the display. The alignment should be adjusted such the the reflections from the SFPI (mostly the front mirror) do NOT enter the laser's aperture. With the confocal cavity SFPI, a slight offset will not significantly affect resolution. Ideally, an optical isolator could be used but they are pricey.

Using mirrors identical to the ones in the kit, I've seen a finesse at 633 nm of 500 or more, though this depends on all the stars aligning perfectly. :) With no angular adjustment, the centerlines of the two mirrors should also be as coincident as practical to really peak the finesse. This requires either super-careful installation of the glued mirror, or fine adjustment of the position of the PZT assembly on the cage plate. In addition, down to a point, narrower beam (e.g, 1 mm) generally results in higher finesse. A wide beam can be put through an aperture (though the signal will be reduced.) Expect a finesse of several hundred at 633 nm with reasonable care. Performance at other wavelengths is not as good but it should still be usable to below 594 nm (yellow HeNe) and above 650 nm (might even be better at some longer wavelengths).

Alternate Mode Degenerate Configurations (Advanced)

For most applications, short SFPIs like this are set up in the confocal configuration where the mirror spacing is set equal to the RoC. This results in the Free Spectral Range (FSR, optical frequency span over which the display repeats) being equal to c/4L (c is the speed of light; L is the spacing) or approximately 1.78 GHz for the 4.2 cm RoC mirrors. This is called "mode degenerate" because any higher order spatial modes that are excited in the SFPI cavity (which is virtually unavoidable) fall on top of the fundamental TEM00 mode peaks and do not interfere with the display. Thus alignment with respect to the input beam is greatly simplified.

While the assembly guidelines above assume the standard confocal cavity configuration, there are other discrete mirror spacings that are also mode-degenerate. Several shorter ones are listed in the table below:

Two that may be of interest are:

The SFPI heads can also be more compact if shorter cage rods are used. While the finesse (the ratio of FSR to resolvable mode Width or FWHM) is lower, it should still be quite satisfactory and similar to that of commercial instruments.

The shorter spacings for N between 2 and 10 can be set up using the Deluxe kit by sliding the middle cage plate on the rods close to the correct location and then fine tuning it as described above. There are also a few longer spacings that might be useful. But note that even though Planar and Spherical look like they should be excellent, achieving decent performance may be extremely challenging. There is much more info in "Sam's Laser FAQ" starting with Mode Degenerate Fabry-Perot Interferometers.

You can safely ignore the above to get started and just consider these as possible options to experiment with once the basic SFPI is functional. Or for your special project course. ;-)

Additional information on SFPIs

For more on SFPIs, see the sections in "Sam's Lsaer FAQ" starting with: Scanning Fabry-Perot Interferometers.