Copyright © 2007-2011, Leslie Wright and Sam Goldwasser, All Rights Reserved.

Dissection of a Blu-ray Reader Assembly

Leslie Wright and Samuel Goldwasser

(Original version: March 8th, 2007)

(Last Update: October 1st, 2011)

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This is an investigation in progress, and is by no means complete, especially regarding the functions of the rest of the assembly, any updates, warnings or new links, will hereafter be in RED type!

There is always new data being added to the pages, as more people are e-mailing me with specs for their particular diode. So if you have a PS3 laser on order, visit again before extracting or testing the diode, in case there have been any developments!

Thanks go to those people, who have mailed.

The original page had become quite large. I never expected to be writing an essay on a Disc reader, so it has now been split into three parts, and are indexed as follows:

I recently purchased, for the princely sum of £40 UKP / $80 USD, a SONY PlayStation 3, replacement laser reader assembly, with the sole intent of taking it apart, for the Blu-ray laser diode.

Here is the drive unit itself, part number KES-400AAA, as I received it. The optical carriage is almost twice the size of conventional carriages.

PS3 Optical Deck

And here are more detailed top and bottom views:

PS3 Optical Deck Top PS3 Optical Deck Bottom

(Click on photo for closeup.)

This is a view from the underside, with the Laser diode arrowed. The laser is attached to a small heatsink, which is screwed to the carriage. Although it is hard to see in the picture, the Laser diode can has FIVE pins.

KES-400A Base

The pin-out was determined by eye, at first. I extracted the laser diode, and looked through the end window, with the aid of a microscope, to determine, where the internal wires went. Then tested my conclusions with the multimeter. The case is negative with respect to ALL THREE laser diodes. (Yes, there are THREE individual laser diodes in the same can - hence the weird pin out!)

Carefully read all the related material in Sam's Laser FAQ, especially in the chapters starting with: "Diode Lasers". The information there is invaluable, and extremely important!

LD Pin Out

  • GND: Negative return for LDs and PD cathodes (-ve).
  • VLD: Violet (~405 nm) diode anode (+ve).
  • RLD: Red (~650 nm) diode anode (+ve).
  • IRLD: IR (~780 nm) laser diode anode (+ve).
  • PD: Photodiode anode.
LD Connections

This is a close-up of the connections on my unit. (Note the remaining section of polymer-PCB).

  • Black: LD and PD cathodes (GND, -ve).
  • Blue: VLD anode (+ve).
  • Red: RLD anode (+ve).

I ran a series of tests on my diode this afternoon, and have determined the following parameters. (these are a guide only, and are the specs for my particular diode, your Ith may vary, and as a consequence, your operating current will vary!)

  • Threshold current = ~28 mA.
  • Working voltage = ~4.5 V.
  • Operating current = 30 to 40 mA; *** see WARNING at the bottom of the page!

LD Characteristics

The above graph is a plot of diode current, against optical output, and was measured using a Coherent Lasercheck As can be seen on the graph, threshold (Ith) occurs at 28 mA to 30 mA.

Note: On this graph, the final real measurement was made at 45.7 mA (13.9 mW). The line from 45.7 mA to 50 mA is extrapolated.

I have tested and run mine at settings of 4.4 V and 40 mA MAX! The output is VERY bright. It works, and it stays cool!

The PSU at the moment is a simple 6 V battery with a current limiting resistor in series (47 ohm). There is a better driver, at the bottom of the page! If you intend to build one of these visit the Diode Page first! There is new, updated and more accurate information there!

Red 1

Laser diode emitting red, with small collimating lens.

Red 2

This is the Laser diode mounted on a heatsink with the red emitter powered.

And now, this is what you have all been waiting for.....

Violet 1

Wonderful shade of Violet!

Violet 2


Violet 3

Smoke in the beam!

In the above picture the Laser and its little mount, were just glued to the large heatsink, no heat transfer compound was used,(the heatsink was used, because it was convenient) I figured there was enough metal in the mount to dissipate any heat. The laser stayed cool throughout its operation.

The diode can is standard 5.6 mm dia, and could be easily integrated into the collimating assembly of a dead red module.

The optical output is confirmed by Rob as being 10 to 20 mW, there will be more info about this, as soon as he completes his measurements.

VGB Compared

Here is the beam compared with 5 mW red (~650 nm) and 8 mW green (532 nm), photographed on NON-fluorescing white surface. When I built the above red/violet laser module, I set the collimating lens for violet. (red will be uncollimated) maybe I could solve this using a triplet lens, and mix the two wavelengths!

** Note: It has been suggested that this may cause heat dissipation issues, by running two diodes at the same time!

***** WARNING *****

Yesterday (12 March 07) after running some tests (plotting light output against drive current) I (Leslie) noticed a diminished brightness of the beam, and erratic output. During the tests, the current had been increased to 52 mA. Upon examining the beam today it has become apparent that damage has been caused.

A picture of the expanded beam is shown below:


You will notice that the portion of the spot on the right hand side, has diminished in apparent bightness by as much as 50%. (The little black spots, are due to dirty optics and should be ignored.) Since no heating of the laser diode was apparent, during the tests, I conclude that COD (Catastrophic Optical Damage) is the most likely cause.

This shifts the reasonable range of operation for this diode down to 30 to 40 mA, for a decent diode lifetime. Or if your diode has a lower or higher threshold, adjust according to the simple equation:


Where Ith is the threshold current for your particular diode, and IopM is the maximum suggested drive current.

As the saying goes "you have to break a few eggs, to make an omelette". I have broken mine so you don't have to break yours! Fortunately, I already have another unit in the post. Since this one still lases, (although at diminished brightness) I have made a Blu-ray laser pointer out of it!


This pointer runs off of 4 AAA cells, and is current limited by a 47 ohm resistor. For a better driver, the one below is based on the LM317 regulator.

LD Driver Schem

This is a diagram of a simple adjustable current regulator, designed for 9 V battery operation of the Violet Laser diode. The 0.1 uF capacitor, is soldered across the actual laser diode, all the rest is mounted on the board.

Below are pictures of a module I have designed. They will occasionally be on sale on eBay, as will violet laser pointers, and other laser related Items. Please check HERE to see what is available.

LD Driver

Note that in this module, I have included a reverse polarity protection diode on the right, the 10 µF capacitor is also located here to save space on the board!

VLD Module 1 VLD Module 2

Here is the fully assembled module. It is roughly 8 cm long and is enclosed in a die-cast housing. It requires 9 VDC to operate, and the connection is made via a gold-plated phono socket at the rear. The module is reverse polarity protected, and should be fairly resiliant to ESD and damaging spikes. However, I recommend the use of a conditioned power supply,(no not the cheap 99p adaptor you just picked up!!) or battery operation (no spikes in a battery!!! ).

CHECK that whatever you connect it to is actually 9 V off load! I have lost count of the number of times I have checked 9 V adaptors, to find they put out more than 15 V under light load!

Lasing 1 Lasing 1

The Rest of the Assembly

KES-400A Guts

This is the assembly with the bottom covers removed. There is a thorough explanation of the optics and their uses on the Optics Page.

Violet Laser Diode Myths Exploded!

I have read in various places on the internet, articles with reference to this site, that some of the PS3 diodes are recording or "burning" diodes! I have NEVER observed this, in any assemblies that I have taken apart, and think it is doubtful that any exist!

While the violet laser diodes, are obviously of a much higher power than one would expect to find in a reader, you must consider the losses apparent in Sony's optical system, and remember that scattering is much more of a problem at short wavelengths.

Some people have commented that "it must be a burner because you can see the beam in the dark" and "wow that spot is bright for its wavelength so it must be a burner!"

These are the reasons for both of those comments:

  • You can see the beam in the dark because, at this short wavelength, the light will scatter forward, even off the gas molecules in the air! (the reason the sky is blue - Rayleigh scattering).

  • As for the spot appearing exceptionally bright for it wavelength, well at say 695 nm (deep red), the eye is fairly insensitive, and you would expect at the other end of the spectrum, that 405 nm would appear just as dim! However, at these short wavelengths, most things (read: almost everything in the universe!) are quite fluorescent! If you actually find a surface that isn't as fluorescent, such as (very clean) Teflon, you will find that the spot is indeed quite dim!

  • If it truly was a "burner", I would expect the voltage drop to be considerably larger, and Ith to be considerably higher too.

  • The output of the violet laser diode may vary by as much as 10 mW only because Nichia's processes are far from perfect yet, and whilst the diode is capable of being pushed to at least 20 mW, I advise that you only run at Iop of Ith+10mA max, for reasonable life! The lifetimes are quoted as 5,000-10,000 hours when run at its lowest operating current, so pushing it higher, will result in shortened life!

For More Information

There have been extensive discussions on the USENET newsgroup alt.lasers, and the Internet forums Photon Lexicon and Laser Pointer Forums. Checking the archives for those will probably turn up more than you ever wanted to know. You can contact Leslie at: and Sam through the Feedback form at For a wealth of information about Laser related stuff, and plenty of diagrams, go to Sam's Laser FAQ.

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Copyright © 2007-2011, Leslie Wright and Sam Goldwasser, All Rights Reserved.